Successful inspection programs ensure everyone is on the same page in order to keep your employees safe and assets running sufficiently. Here are 6 steps to help run a more efficient inspection program:
Set a series of goals you want to reach based on your inspection frequencies and grading criteria. Use the goals to compare your assets or services to your company’s standards. Make sure the goals are realistic by gauging where you are now and where you want to be.
Establish a frequency
Whether you’re inspecting assets or a service, establish a schedule of how frequent inspections should occur. Base your frequencies off dates or timeframes from when the service is completed and use alarms or alerts to help remind inspectors when the inspection occurs. The more frequent inspections occur, the more data you collect to make qualified decisions.
Create grading criteria
Create grading criteria for each task in your inspections. Examples of different grading systems include ratings of 1-5 and A-F as well as color coding and yes/no responses. Make sure everyone using the system knows exactly what each rating means. It is helpful to include images or short descriptions so all your inspectors grade the same way.
It’s important to train inspectors on your grading criteria, frequencies and goals. Take the time to demonstrate proper inspection techniques for each asset or location.
Build custom checklists of what to look for when inspecting each asset or location. Make sure tasks are specific and clearly defined. This will help collect the most valuable data to compare your goals with. To assist with training, add your grading criteria, images and short descriptions to remind inspectors of what to look for and how to grade it.
Organize your reports by date, asset, location or who completed the inspection to better understand where extra training or descriptions are needed. View and analyze your data frequently to know where you are compared to your target goals.
SmartCAT and RFID mobilize and help streamline your inspection processes. Get alerts sent to inspectors’ phones when an asset or service is due or ready for inspection. Using SmartCAT, scan the asset’s RFID tag to pull up a custom checklist associated to that asset. Checklists can include different grading systems with supporting images and descriptions to guide an inspector through the inspection. The checklists automatically save to a cloud database and can be viewed via phone, tablet or computer. Custom reports can be color coded to show how your inspections compare to your target goals.